*Result*: Development of a Conceptual Scheme for Controlling Tool Wear During Cutting, Based on the Interaction of Virtual Models of a Digital Twin and a Vibration Monitoring System.

Title:
Development of a Conceptual Scheme for Controlling Tool Wear During Cutting, Based on the Interaction of Virtual Models of a Digital Twin and a Vibration Monitoring System.
Authors:
Viktor L; Department of Automation of Production Processes, Don State Technical University, Gagarina Str. 1, Rostov-on-Don 344090, Russia., Ilya T; Department of Automation of Production Processes, Don State Technical University, Gagarina Str. 1, Rostov-on-Don 344090, Russia., Valeriya G; Department of Automation of Production Processes, Don State Technical University, Gagarina Str. 1, Rostov-on-Don 344090, Russia., Ilya D; Department of Automation of Production Processes, Don State Technical University, Gagarina Str. 1, Rostov-on-Don 344090, Russia., Denis G; Department of Automation of Production Processes, Don State Technical University, Gagarina Str. 1, Rostov-on-Don 344090, Russia.
Source:
Sensors (Basel, Switzerland) [Sensors (Basel)] 2024 Nov 20; Vol. 24 (22). Date of Electronic Publication: 2024 Nov 20.
Publication Type:
Journal Article
Language:
English
Journal Info:
Publisher: MDPI Country of Publication: Switzerland NLM ID: 101204366 Publication Model: Electronic Cited Medium: Internet ISSN: 1424-8220 (Electronic) Linking ISSN: 14248220 NLM ISO Abbreviation: Sensors (Basel) Subsets: MEDLINE; PubMed not MEDLINE
Imprint Name(s):
Original Publication: Basel, Switzerland : MDPI, c2000-
References:
Materials (Basel). 2021 Oct 29;14(21):. (PMID: 34772019)
Sensors (Basel). 2023 Aug 28;23(17):. (PMID: 37687938)
Grant Information:
24-29-00287 Russian Science Foundation
Contributed Indexing:
Keywords: cutting dynamics; digital twins; neural networks; tool wear; virtual models
Entry Date(s):
Date Created: 20241127 Latest Revision: 20241130
Update Code:
20260130
PubMed Central ID:
PMC11598285
DOI:
10.3390/s24227403
PMID:
39599178
Database:
MEDLINE

*Further Information*

*This article discusses the issue of the joint use of neural network algorithms for data processing and deterministic mathematical models. The use of a new approach is proposed, to determine the discrepancy between data from a vibration monitoring system of the cutting process and the calculated data obtained by modeling mathematical models of the digital twin system of the cutting process. This approach is justified by the fact that some coordinates for the state of the cutting process cannot be measured, and the vibration signals measured by the vibration monitoring system (the vibration acceleration of the tip of the cutting tool) are subject to external disturbing influences. Both the experimental method and the Matlab 2022b simulation method were used as research methods. The experimental research method is based on the widespread use of modern analog vibration transducers, the signals from which undergo the process of digitalization and further processing in order to identify arrays of additional information required for virtual digital twin models. The results obtained allow us to formulate a new conceptual approach to the construction of systems for determining the degree of cutting tool wear, based on the joint use of computational virtual models of the digital twin system and data obtained from the vibration monitoring system of the cutting process.*

*The authors declare no conflicts of interest.*